FAILURE FILE // Factory clogTrace the first visible failure
Automation WO-401 // First-failure method

Factory keeps clogging?

Debug the line in order—source, movement, containment, release, and Maw—so one visible failure does not become a room full of loose products.

Structural methodCurrent recovery toolsv1.0.5

Quick answer

Clear the test lane, send one product, and watch until it reaches the Maw. Fix the first place it slows, catches, escapes, or bounces back. Do not add another machine or more product until one clean pass works.

The five-layer check

LayerWhat failure looks likeFirst correction
SourceNothing leaves the machineTest unlock, power, and output alone
MovementProduct stops at a seam or turnStraighten the first hard transition
ContainmentProduct escapes the laneAdd side control before adding speed
ReleaseStockpile compresses at the gateWiden and simplify the release
MawProduct bounces at the final edgeReduce the last drop and align the mouth

Recovery sequence

Stop feeding the failure

Pause the upstream source or isolate the lane. More product hides the original catch point.

Clear loose objects

Use the v1.0.5 Clear Items control for a full reset when appropriate. Community clips also show the Broom as a useful manual recovery tool, but treat it as cleanup—not a substitute for stable geometry.

Run exactly one product

Keep the camera on the object from source to Maw. The first bad transition is the work order.

Change one variable

Move one Panel, soften one corner, or change one Bumper/Fan position. A multi-part rebuild makes the successful change impossible to identify.

Repeat, then scale

Require several clean single-item passes before restoring continuous production.

Tool-specific cautions

  • Broom: useful for community-observed loose-object recovery; it does not prove the line is fixed.
  • Bumper: can redirect a product toward the hole, but an energetic final impact may trade one clog for a bounce-out.
  • Fans: use them to deliver through a proven channel, not to break fragile products at random.
  • Hydraulic Press: isolate its input and exit when testing; a dramatic machine can hide a basic transport bottleneck.

Community examples

These Twitch clips show three common failure and recovery patterns: a clogged line, Broom cleanup, and a Bumper test. Use them to recognize a failure pattern, not to predict exact throughput.